{"id":74,"date":"2009-06-10T06:59:41","date_gmt":"2009-06-10T14:59:41","guid":{"rendered":"http:\/\/spindle.info\/answers\/?p=74"},"modified":"2011-08-25T08:09:37","modified_gmt":"2011-08-25T16:09:37","slug":"contamination-sealing","status":"publish","type":"post","link":"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/","title":{"rendered":"Spindle Contamination and Sealing Options"},"content":{"rendered":"<p>Spindle failure caused by contamination is all too common across all industries. Here we will review sealing options followed by a few tips on how to prevent contamination of your business critical machine tool spindles.<!--more--><\/p>\n<p><strong><span style=\"text-decoration: underline;\">Contact seals<\/span><\/strong> work the best whereever you can implement them. Unfortunately they wear out and need exchanged regularly. They will not work in High Speed applications due to heat generation caused by friction (rotating surface contact).<\/p>\n<p>&nbsp;<\/p>\n<div id=\"attachment_84\" style=\"width: 160px\" class=\"wp-caption alignleft\"><a href=\"http:\/\/spindle.info\/answers\/wp-content\/uploads\/2009\/06\/contamination.jpg\"><img aria-describedby=\"caption-attachment-84\" data-attachment-id=\"84\" data-permalink=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/attachment\/contamination\/\" data-orig-file=\"http:\/\/spindle.info\/answers\/wp-content\/uploads\/2009\/06\/contamination.jpg\" data-orig-size=\"800,600\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;}\" data-image-title=\"contamination\" data-image-description=\"&lt;p&gt;labyrinth seal contaaminated with rust and metal shavings, chips&lt;\/p&gt;\n\" data-medium-file=\"http:\/\/spindle.info\/answers\/wp-content\/uploads\/2009\/06\/contamination-300x225.jpg\" data-large-file=\"http:\/\/spindle.info\/answers\/wp-content\/uploads\/2009\/06\/contamination.jpg\" loading=\"lazy\" class=\"size-thumbnail wp-image-84 \" title=\"contamination\" src=\"http:\/\/spindle.info\/answers\/wp-content\/uploads\/2009\/06\/contamination-150x150.jpg\" alt=\"click to enlarge\" width=\"150\" height=\"150\" \/><\/a><p id=\"caption-attachment-84\" class=\"wp-caption-text\">click to enlarge<\/p><\/div>\n<p><strong><span style=\"text-decoration: underline;\">Labyrinth seals<\/span><\/strong> work well in high speed applications but are vulnerable to contamination by design and require strict attention to environment to perform to their peak. They are cost-friendly and maintenance-free.<\/p>\n<p><strong><span style=\"text-decoration: underline;\">Air sealing systems<\/span><\/strong> are a labyrinth seal upgrade. They provide better sealing in the same high speed application. Positive air pressure is forced \u00c2\u00a0through the labyrinth seal from the interior of the spindle to the outside to prevent penetration of contaminants.<\/p>\n<p><strong><span style=\"text-decoration: underline;\">Custom seal systems<\/span><\/strong> are available in different variations. Most of them have certain applications in which they work best. <a href=\"http:\/\/www.centerline-inc.com\/spindle-repair\">The spindle repair experts<\/a> can upgrade your current seal system or implement a new system better suited to\u00c2\u00a0your application. Sometimes a combianation of sealing systems will be required to achieve the desired result.<\/p>\n<p>If you have problems with contamination entering your machine tool spindle, check the following:<\/p>\n<ul>\n<li>coolant spray should not aim directly at spindle nose<\/li>\n<li>coolant spray is off when spindle is off<\/li>\n<li>do not use compressed air around the spindle seal system while cleaning machine, this can blow particles into the nose of the spindle<\/li>\n<li>if you run sealing air, keep the air pressure flowing until spindle has cooled, otherwise the spindle cooldown will \u00c2\u00a0 cause a vacuum which can suck the contaminants into the spindle bearings.<\/li>\n<li>make certain that your seal system is maintained properly (depending on type of seal) i.e. &#8211; air seal needs \u00c2\u00a0 to run filtered and dried air!! contact seal might need re-lubed frequently to prevent wear, etc.<\/li>\n<li>make sure that labyrinth seals that have drains are actually draining and not plugged by contaminants, or \u00c2\u00a0 \u00c2\u00a0 pointing upward due to faulty installation, and ensure that coolant is not aimed directly at drain holes<\/li>\n<\/ul>\n<div class=\"sharedaddy sd-sharing-enabled\"><div class=\"robots-nocontent sd-block sd-social sd-social-icon sd-sharing\"><h3 class=\"sd-title\">Share this:<\/h3><div class=\"sd-content\"><ul><li class=\"share-linkedin\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"sharing-linkedin-74\" class=\"share-linkedin sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=linkedin\" target=\"_blank\" title=\"Click to share on LinkedIn\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to share on LinkedIn (Opens in new window)<\/span><\/a><\/li><li class=\"share-twitter\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"sharing-twitter-74\" class=\"share-twitter sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=twitter\" target=\"_blank\" title=\"Click to share on Twitter\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to share on Twitter (Opens in new window)<\/span><\/a><\/li><li class=\"share-facebook\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"sharing-facebook-74\" class=\"share-facebook sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=facebook\" target=\"_blank\" title=\"Click to share on Facebook\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to share on Facebook (Opens in new window)<\/span><\/a><\/li><li><a href=\"#\" class=\"sharing-anchor sd-button share-more\"><span>More<\/span><\/a><\/li><li class=\"share-end\"><\/li><\/ul><div class=\"sharing-hidden\"><div class=\"inner\" style=\"display: none;\"><ul><li class=\"share-email\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"\" class=\"share-email sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=email\" target=\"_blank\" title=\"Click to email this to a friend\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to email this to a friend (Opens in new window)<\/span><\/a><\/li><li class=\"share-print\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"\" class=\"share-print sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/\" target=\"_blank\" title=\"Click to print\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to print (Opens in new window)<\/span><\/a><\/li><li class=\"share-end\"><\/li><li class=\"share-end\"><\/li><\/ul><\/div><\/div><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Spindle failure caused by contamination is all too common across all industries. Here we will review sealing options followed by a few tips on how [&#8230;]<\/p>\n<div class=\"sharedaddy sd-sharing-enabled\"><div class=\"robots-nocontent sd-block sd-social sd-social-icon sd-sharing\"><h3 class=\"sd-title\">Share this:<\/h3><div class=\"sd-content\"><ul><li class=\"share-linkedin\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"sharing-linkedin-74\" class=\"share-linkedin sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=linkedin\" target=\"_blank\" title=\"Click to share on LinkedIn\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to share on LinkedIn (Opens in new window)<\/span><\/a><\/li><li class=\"share-twitter\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"sharing-twitter-74\" class=\"share-twitter sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=twitter\" target=\"_blank\" title=\"Click to share on Twitter\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to share on Twitter (Opens in new window)<\/span><\/a><\/li><li class=\"share-facebook\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"sharing-facebook-74\" class=\"share-facebook sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=facebook\" target=\"_blank\" title=\"Click to share on Facebook\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to share on Facebook (Opens in new window)<\/span><\/a><\/li><li><a href=\"#\" class=\"sharing-anchor sd-button share-more\"><span>More<\/span><\/a><\/li><li class=\"share-end\"><\/li><\/ul><div class=\"sharing-hidden\"><div class=\"inner\" style=\"display: none;\"><ul><li class=\"share-email\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"\" class=\"share-email sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/?share=email\" target=\"_blank\" title=\"Click to email this to a friend\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to email this to a friend (Opens in new window)<\/span><\/a><\/li><li class=\"share-print\"><a rel=\"nofollow noopener noreferrer\" data-shared=\"\" class=\"share-print sd-button share-icon no-text\" href=\"http:\/\/spindle.info\/answers\/contamination-sealing\/how-to\/prevention\/74\/\" target=\"_blank\" title=\"Click to print\"><span><\/span><span class=\"sharing-screen-reader-text\">Click to print (Opens in new window)<\/span><\/a><\/li><li class=\"share-end\"><\/li><li class=\"share-end\"><\/li><\/ul><\/div><\/div><\/div><\/div><\/div>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"spay_email":"","jetpack_publicize_message":"","jetpack_is_tweetstorm":false},"categories":[19,18,20],"tags":[22,21],"jetpack_featured_media_url":"","jetpack_publicize_connections":[],"jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/p5QHDc-1c","_links":{"self":[{"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/posts\/74"}],"collection":[{"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/comments?post=74"}],"version-history":[{"count":9,"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/posts\/74\/revisions"}],"predecessor-version":[{"id":76,"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/posts\/74\/revisions\/76"}],"wp:attachment":[{"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/media?parent=74"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/categories?post=74"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/spindle.info\/answers\/wp-json\/wp\/v2\/tags?post=74"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}